work index for iron ball mill

  • Bond Work Index - an overview | ScienceDirect Topics

    The ball mill work index laboratory test is conducted by grinding an ore sample prepared to 100% passing 3.36 mm (6 mesh) to product size in the range of 45-150 µm (325-100 mesh), thus determining the ball mill work index (Wi B or BWi). The work index calculations across a narrow size range are conducted using the appropriate laboratory work ...

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  • Bond Work Index Procedure and Method

    2015-6-6 · Bond Work Index for Testing Procedure. Cleaning and Storing of Ball Mill Charge after the Bond Work Index Procedure is done: Add about 500 g of

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  • Procedure for determination of ball Bond work index in

    2009-1-1 · 1.. IntroductionA Bond Ball Mill Work Index test is a standard test for determining the ball mill work index of a sample of ore. It was developed by Fred Bond in 1952 and modified in 1961 (JKMRC CO., 2006).This index is widely used in the mineral industry for comparing the resistance of different materials to ball milling, for estimating the energy required for grinding,

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  • Correction of Bond Ball Mill Work Index Test for Closing ...

    2018-12-7 · This is because work index frequently changes as a function of the product size in comminution. If target grind size during a project is changed, or if the test is run at the wrong product size, then it is necessarily to provide a correction. The goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis

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  • QUICK METHOD FOR BOND WORK

    2016-12-27 · The aim of this study was to develop a new method for assessing the Bond work index in a ball mill (BBWI), which is based on a first order kinetics present in the Bond ball mill for grinding mineral raw materials (Austin et al., 1981; Ahmadi and Shahsavari, 2009). Theoretical basis of quick procedure

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  • Application of Operating Work Indices in Autogenous ...

    Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on ...

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  • Relationship between the Bond work index (w i ) and the ...

    Relationship between the Bond work index (w i ) and the ore hardness designated by Denver Source publication Modelling the specific grinding energy and ball mill scale-up india final

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  • Rod Mill Work Index Table - Mineral Processing &

    2015-6-19 · Rod Mill Work Index Table. Here is a list presented in table form of Rod Mill Work Index as tested/presented by SME handbook of mineral processing, N.L Weiss Editor, N.Y. 1985. Source 6. Source 6 KWh/t. Source 6.

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  • Energy Use of Fine Grinding in Mineral Processing ...

    2013-12-18 · For P80s finer than 75 μm, the Levin test, a modified Bond ball mill work index test, may be used to predict grinding performance. Signature Plots. No general work index formula governing energy use over a range of conditions,

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  • work index metalurgia

    Apr 19 2013 Bond ball mill work index given by the equations Table 1 shows work index and parameters of Revista de Metalurgia 42 1 pp 41–48 effect of operational variables on ball milling Poli Monografias UFRJ

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  • Application of Operating Work Indices in Autogenous ...

    Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on ...

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  • Comparative Bond Ball Mill Work Index

    2018-9-27 · The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a ball mill is sent directly to the classifier and the cyclone underflow feeds the ball mill (see Figure 3.10), a question arises as to whether this practice will alter the ball mill work index (BW i) of the

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  • Comparison of UCS to Bond Work Indices

    Work Index values (crushing, rod mill and ball mill). Data from 11 mines located around the world is analysed for correlations between UCS and various Wi values. Introduction Need to accurately predict future mine and mill production rates requires a knowledge of ore grindability well in advance of when ore are actually mined.

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  • Relationship between the Bond work index (w i ) and the ...

    Relationship between the Bond work index (w i ) and the ore hardness designated by Denver Source publication Modelling the specific grinding energy and ball mill scale-up india final

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  • 20150505 Bond Efficiency-GMG-ICE-v1-r04 Determining

    2020-9-24 · µm. Note that—in order for no correction factor for ball mill product fineness to apply—the ball mill circuit P80 should be no less than approximately 70 µm (Bond, 1962). This Bond Efficiency determination should not be applied to cir-cuits with a P80 finer than approximately 70 µm without making qualifications. 3.

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  • Comminution testing - JKTech - University of Queensland

    2020-7-30 · A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.

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  • SAG Mill Testing - Test Procedures to Characterize Ore ...

    mill. As such, primary ball mills should be designed with the rod mill work index, and single-stage ball mills should be with both the rod mill and ball mill indices. This is because it is common to observe a difference (sometimes significant) between the rod mill and ball mill index values for a given ore type (McKen, Verret, & Williams, 2006). On

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  • Estimating Ball Consumption - Molycop

    The work performed included analysis of operating performance data from 49 mills and included extensive determinations of the Bond Abrasion Index for different ore types. For an improved understanding, the wear rate constant is directly related to the grinding media consumption rate expressed in grams of steel per kWh drawn by the mill, using ...

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  • Energy Use of Fine Grinding in Mineral Processing ...

    2013-12-18 · For P80s finer than 75 μm, the Levin test, a modified Bond ball mill work index test, may be used to predict grinding performance. Signature Plots. No general work index formula governing energy use over a range of conditions,

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  • Investigation into the applicability of Bond Work Index ...

    2015-10-15 · The Bond Work Index (BWI or W i) is defined as the calculated specific energy (kW h/t) applied in reducing material of infinite particle size to 80% passing 100 μm . The higher the value for W i, the more energy is required to grind a material in a ball mill , .

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  • Comparative Bond Ball Mill Work Index

    2018-9-27 · The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a ball mill is sent directly to the classifier and the cyclone underflow feeds the ball mill (see Figure 3.10), a question arises as to whether this practice will alter the ball mill work index (BW i) of the

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  • Investigating of the effect of ore work index and particle ...

    2016-4-1 · The amount of feed was set at 1175 g, which was proportional to industrial scale.The ball mill speed was constantly set at 76.8% Cs.Experiments were conducted at different ball sizes (between 20 and 40 mm), grinding time (10–30 min), solids content (65–80%) and work index of copper sulphide ore (12–15.4).RSM and Box–Behnken design were used for the experimental

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  • Relationship between the Bond work index (w i ) and the ...

    Relationship between the Bond work index (w i ) and the ore hardness designated by Denver Source publication Modelling the specific grinding energy and ball mill scale-up india final

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  • JK Bond Ball Mill Test

    JK Bond Ball Mill Test Since its introduction in the 1960s, the Bond Ball Mill Work Index (BBMWi) parameter has been extensively used in predicting ball mill power draw. Use of Work Index Along with comminution circuit design the work index parameter is widely used in tracking mill performance. Due to the age and lack of controls for the test,

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  • Orway Mineral Consultants Canada Ltd. Mississauga, ON ...

    2014-10-1 · submitted to the Bond ball mill work index test. The number of SAG mill revolutions required to grind the material to a P 80 of 1.7 mm is used to predict AG/SAG specific energy using quation 4. Correction E factors for feed size and pebble ing are applied to the AG/SAG specific energy, as well as specific crush

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  • 20150505 Bond Efficiency-GMG-ICE-v1-r04 Determining

    2020-9-24 · µm. Note that—in order for no correction factor for ball mill product fineness to apply—the ball mill circuit P80 should be no less than approximately 70 µm (Bond, 1962). This Bond Efficiency determination should not be applied to cir-cuits with a P80 finer than approximately 70 µm without making qualifications. 3.

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  • Size Reduction Equipment

    2018-11-15 · WORK INDEX •Work Index, Wi, is the gross energy requirement in kilowatt hour per ton of feed (kWh/ton of feed) to reduce a very large particle to such a size that 80% of the product will pass through a 10micrometer, or 0.1 mm screen. •If Dp is in mm, 𝑊𝑖=𝐾 1 𝐷𝑝𝑝 𝐾 = 0.1𝑊𝑖=0.3162𝑊𝑖 I =0.3162𝑊𝑖 1

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  • BALL MILL GEARBOX PROBLEM - Vibration

    2019-10-30 · BALL MILL DRIVES, LOADED, WAVEFORM LEVELS, SEPTEMBER 1A 1B • Above is a plot of the waveform vibration levels at both the 1A & 1B ball mills when loaded (acceleration). • Note how waveform levels at 1A ball mill are higher than that at 1B ball mill for every measurement and especially at points PIH PIA (pillow block, coupling-end bearing).

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  • Energy Use of Fine Grinding in Mineral Processing ...

    2013-12-18 · For P80s finer than 75 μm, the Levin test, a modified Bond ball mill work index test, may be used to predict grinding performance. Signature Plots. No general work index formula governing energy use over a range of conditions,

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